Case Studies

Optimizing Banana Ripening With Precision Systems

Enhancing Quality and Efficiency in Food Production with Advanced Ripening Solutions

In the competitive world of food production and distribution, maintaining optimal ripening conditions is crucial for delivering high-quality produce. In response to the request of a leading food production and distribution company, ADEAREST installed state-of-the-art refrigeration systems designed to meet the specific needs of banana ripening. Our solutions ensure precise temperature and humidity control, efficient ethylene gas application, and superior air circulation. These factors are all essential for achieving perfect quality and ripeness.

Advanced Ripening Systems for Perfect Bananas

Our comprehensive ripening systems utilize Ammonia/Chilled Water for banana ripening, delivering chilled water to room air coolers through plate heat exchangers (PHEs) for precise refrigeration. In addition, we employed Ammonia/Glycol systems for process cooling to ensure stable and efficient operation. ADEAREST engineered a customized chamber structure that simulates nature’s ripening process by managing temperature control. The structure exposes bananas to uniform ppm levels of ethylene gas, venting CO2 gas, and ultimately ripening bananas within 4-6 days.

Project Overview

Temperature control is maintained between +14oC and +20oC to ensure consistent ripening quality. Humidity levels are managed between 85% and 95%, preventing moisture loss and preserving the freshness of the fruit. The automated ethylene gas system ensures uniform application, streamlining the ripening process for optimal results.

Technical Specifications

Our systems include advanced equipment like high-performance coolers, airtight sectional doors, and computerized monitoring systems to optimize the ripening process. The chamber's design is flexible, with options for single, two, or three-story loading systems to meet various operational needs.

Outcome

Through the installation of ADEAREST's advanced ripening systems, the client has experienced a significant boost in efficiency and quality. Our precise control of temperature, humidity, ethylene gas exposure, and air circulation allows the client to deliver consistently superior bananas, meeting the rigorous demands of the food production and distribution industry.